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Butt weld 180° return bend (Long radius)

  • butt weld 180° return bend (long radius)
  • butt weld 180° return bend (long radius)

·Standard: ISO
EN 10253-1 / EN 10253-2 / EN 10253-3
·Material: Carbon steel S235 / P235TR2
SS equivalent to WP304 / WP316L
·Type: Long radius, 3D, R=1.5D
·W. pressure: Equal to same straight pipe
·Surface: Black painting / hot dip galvanized
Pickling white, etc.
·Size range: 1″-24″

description

butt weld 180 ° return bend (long radius), significantly reducing fluid resistance and energy loss, combined with butt welding connection to ensure high sealing and structural strength.

Specification

Available size

SizePreferred T to EN 10253-2(mm)C(mm)B(mm)
NPSDNOD(mm)   
1/2″1521.32.0/2.6/3.214.0/5.0/7.17649
3/4″2026.92.3/2.6/3.214.0/4.5/5.6/8.07651
1″2533.72.6/3.2/4.0/4.5/5.6/6.3/8.87656
1-1/4″3242.42.6/3.6/4.0/5.0/6.3/8.0/10.09569
1-1/2″4048.32.6/3.6/4.0/5.0/6.3/8.0/10.011482
2″5060.32.9/3.614.0/5.6/7.1/8.8/11.0152106
2-1/2″6576.12.9/3.6/5.617.1/8.0/10.0/14.2190133
3″8088.93.2/4.0/5.6/8.0/8.8/11.0/16.0228159
4″100114.33.614.5/6.3/8.8/11.0/14.2/17.5304210
5″125139.74.0/5.0/6.3/10.0/12.5/16.0/20.0380260
6″150165.1/168.34.014.5/5.6/7.1/11.0/14.2/17.5/22.2457313
8″200219.14.5/6.3/7.1/8.0/12.5/16.0/17.5/22.2610414
10″250273.05.0/6.3/8.8/10.0/12.5/16.0/22.2/30.0762518
12″300323.95.6/7.1/8.8/10.0/12.5/17.5/25.0/32.0914619
14″350355.65.6/8.0/10.0/12.5/16.0/20.0/28.0/36.01066711
16″400406.46.3/8.8/10.0/12.5/17.5122.2/30.0/40.01220813
18″4504576.3/10.0/11.0/12.5/17.5/22.2/32.0/45.01372914
20″5005086.3/10.0/11.0/12.5/17.5/25.0/36.0/50.015241016
24″6006106.3/10.0/12.5/17.5125.0/30.0/45.0/60.018281219

application

  • Used in pipeline systems for 180° complete reverse turns, enabling efficient fluid return flow or compact pipeline design.
  • Suitable for applications requiring large angle turns and a reduction in the number of pipe fittings, such as heat exchanger connections, pump group circuits, chemical reaction equipment, and long-distance pipeline turning systems.
  • Replaces multiple elbow combinations in scenarios where space is limited but low flow resistance must be ensured.

advantages

  1. Optimization of fluid dynamics: Furthermore, the long radius structure (R=1.5D) effectively decreases turbulence and pressure drop to save the system energy consumption.
  2. All-in-one high-strength design: No leakage butt-welded connections through out and enhance whole structure tight, eliminate weak points by multiple elbow joints.
  3. Material Corrosion resisistant Double-side T-joint: For carbon steel (S235/P235TR2) and stainless steel (e.g. wP304/WP316L) according to the operational requirements.
  4. Saving instalments of costs: Middle turning through 180° by a single component equals less number of welding point and simpler installation.
  5. Surface protection process: meet black paint spray, hot dip galvanizing or acid washing passivation treatment to enhance environmental resistance.
  6. Pressure compatibility: the pressure has the same capacity to bear as that of straight tubes of similar specification, with no increase in strength loss.
  7. Wide range applications: Full size coverage from 1 inch to 24 inches (NPS) and a large variety of sizes for ERW Straight Seam Steel Pipe, Spiral Welded Steel Pipe has wide market opportunities.

packing

  • Heavy-duty protective packaging: Reinforced wooden boxes or multi-layer plywood boxes are used, with internal cushioning materials to prevent vibration and impact.
  • Tube End Protection: Engineering plastic caps are installed at both ends to prevent deformation from impacts during transportation.
  • Rust Prevention Treatment: The surface is wrapped in vapor-phase corrosion inhibitor (VCI) paper or coated with rust-preventive oil.
  • Labeling Standards: The outer box is clearly labeled with product name, angle, material, dimensions, and orientation markers such as “↑Upward.”

Available size

SizePreferred T to EN 10253-2(mm)C(mm)B(mm)
NPSDNOD(mm)   
1/2″1521.32.0/2.6/3.214.0/5.0/7.17649
3/4″2026.92.3/2.6/3.214.0/4.5/5.6/8.07651
1″2533.72.6/3.2/4.0/4.5/5.6/6.3/8.87656
1-1/4″3242.42.6/3.6/4.0/5.0/6.3/8.0/10.09569
1-1/2″4048.32.6/3.6/4.0/5.0/6.3/8.0/10.011482
2″5060.32.9/3.614.0/5.6/7.1/8.8/11.0152106
2-1/2″6576.12.9/3.6/5.617.1/8.0/10.0/14.2190133
3″8088.93.2/4.0/5.6/8.0/8.8/11.0/16.0228159
4″100114.33.614.5/6.3/8.8/11.0/14.2/17.5304210
5″125139.74.0/5.0/6.3/10.0/12.5/16.0/20.0380260
6″150165.1/168.34.014.5/5.6/7.1/11.0/14.2/17.5/22.2457313
8″200219.14.5/6.3/7.1/8.0/12.5/16.0/17.5/22.2610414
10″250273.05.0/6.3/8.8/10.0/12.5/16.0/22.2/30.0762518
12″300323.95.6/7.1/8.8/10.0/12.5/17.5/25.0/32.0914619
14″350355.65.6/8.0/10.0/12.5/16.0/20.0/28.0/36.01066711
16″400406.46.3/8.8/10.0/12.5/17.5122.2/30.0/40.01220813
18″4504576.3/10.0/11.0/12.5/17.5/22.2/32.0/45.01372914
20″5005086.3/10.0/11.0/12.5/17.5/25.0/36.0/50.015241016
24″6006106.3/10.0/12.5/17.5125.0/30.0/45.0/60.018281219
  • Used in pipeline systems for 180° complete reverse turns, enabling efficient fluid return flow or compact pipeline design.
  • Suitable for applications requiring large angle turns and a reduction in the number of pipe fittings, such as heat exchanger connections, pump group circuits, chemical reaction equipment, and long-distance pipeline turning systems.
  • Replaces multiple elbow combinations in scenarios where space is limited but low flow resistance must be ensured.
  1. Optimization of fluid dynamics: Furthermore, the long radius structure (R=1.5D) effectively decreases turbulence and pressure drop to save the system energy consumption.
  2. All-in-one high-strength design: No leakage butt-welded connections through out and enhance whole structure tight, eliminate weak points by multiple elbow joints.
  3. Material Corrosion resisistant Double-side T-joint: For carbon steel (S235/P235TR2) and stainless steel (e.g. wP304/WP316L) according to the operational requirements.
  4. Saving instalments of costs: Middle turning through 180° by a single component equals less number of welding point and simpler installation.
  5. Surface protection process: meet black paint spray, hot dip galvanizing or acid washing passivation treatment to enhance environmental resistance.
  6. Pressure compatibility: the pressure has the same capacity to bear as that of straight tubes of similar specification, with no increase in strength loss.
  7. Wide range applications: Full size coverage from 1 inch to 24 inches (NPS) and a large variety of sizes for ERW Straight Seam Steel Pipe, Spiral Welded Steel Pipe has wide market opportunities.
  • Heavy-duty protective packaging: Reinforced wooden boxes or multi-layer plywood boxes are used, with internal cushioning materials to prevent vibration and impact.
  • Tube End Protection: Engineering plastic caps are installed at both ends to prevent deformation from impacts during transportation.
  • Rust Prevention Treatment: The surface is wrapped in vapor-phase corrosion inhibitor (VCI) paper or coated with rust-preventive oil.
  • Labeling Standards: The outer box is clearly labeled with product name, angle, material, dimensions, and orientation markers such as “↑Upward.”

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